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Thermal cleaning creates pyrolysis gases and smoke during the cleaning process proportional to the amount of residues on the parts being cleaned. Where the amount of polymer or organic residue is small enough to generate insignificant amounts of smoke, no special control method may be necessary. However, where larger amounts of organic residues are to be removed, pollution control of the smoke is strongly recommended. Historically, most small thermal cleaning systems have been sold without pollution control of the smoke created during the cleaning process. Smoke control options such as afterburners and scrubbers are very expensive, often costing more than the basic cleaning unit itself. To offer pollution control for small thermal cleaning systems at a reasonable price, Tempyrox Co. developed a novel hybrid design of electric, catalytic, and gas technologies resulting in an oxidizer for smoke control with a small size of approx. 12" x 24": Introducing the Electri-Cat Oxidizer. This Unit is compact enough to sit on top of all basic PYRO-CLEAN® models, and destroys the pyrolysis smoke and gases produced during the cleaning cycle. Typical operation is at 1300-1500° F. This proprietary system combines electric, gas, and catalytic oxidizer technologies. The Electri-Cat Oxidizer couples to the PYRO-CLEAN® unit temperature control system such that the rate of smoke emission fed from the unit to the oxidizer is closely controlled. This prevents overloading the oxidizer, helping maintain maximum destruction efficiency. Operating cost for the Electri-Cat Oxidizer is about 20 cents per hour (based on 10cent/kwh). Pollution control for literally pennies per hour! |
Clean extrusion dies, breaker plates,
screen packs, injection molding nozzles, screws, and other metal tooling.
Remove plastics, waxes, resins, asphalts, carbonaceous residues and
virtually all organics.
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Save time & money while reducing the
risks associated with other forms of cleaning. 
Eliminate Tedious, Manual
Cleaning:
No hand scrapping, wire brushing,
or drilling. Free workers for more productive tasks. Let the PYRO-CLEAN®
unit do the work! 
Eliminate Hazardous and Messy Hand
Torching:
Torching of parts produces fumes
which can be messy and hazardous to the worker. 
Prevent
Part Damage and Distortion from Over-Heating:
Hand torching leads to uneven temperatures which can cause distortion
and damage expensive parts. PYRO-CLEAN® units are basically pyrolysis
chambers which are self-inerting with no burning in the cleaning chamber
itself. 
No Messy Alumina or Salt
Media:
No housekeeping problems. No media
replacement costs. Preheat or energy consuming "always on" operation is
eliminated. 
Automated Cleaning
Process:
Tempyrox units are fully automatic.
Load the parts, close the door, push the "Start" button, and walk away.
No operator attention is needed. Unit shuts down and cools automatically.
Low Operating
Costs:
Model 3 costs about 35 cents per hour
to operate, while the larger Model 5 costs about 45 cents per hour.
Optional thermal oxidizer gives you full pollution control for only about
20 cents per hour. (Costs based on 10 cents per kwh)
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Thermal cleaning creates pyrolysis gases and smoke during the cleaning process proportional to the amount of residues on the parts being cleaned. Where the amount of polymer or organic residue is small enough to generate insignificant amounts of smoke, no special control method may be necessary. However, where larger amounts of organic residues are to be removed, pollution control of the smoke is strongly recommended. Historically, most small thermal cleaning systems have been sold without pollution control of the smoke created during the cleaning process. Smoke control options such as afterburners and scrubbers are very expensive, often costing more than the basic cleaning unit itself. To offer pollution control for small thermal cleaning systems at a reasonable price, Tempyrox Co. developed a novel hybrid design of electric, catalytic, and gas technologies resulting in an oxidizer for smoke control with a small size of approx. 12" x 24": Introducing the Electri-Cat Oxidizer. This Unit is compact enough to sit on top of all basic PYRO-CLEAN® models, and destroys the pyrolysis smoke and gases produced during the cleaning cycle. Typical operation is at 1300-1500° F. This proprietary system combines electric, gas, and catalytic oxidizer technologies. The Electri-Cat Oxidizer couples to the PYRO-CLEAN® unit temperature control system such that the rate of smoke emission fed from the unit to the oxidizer is closely controlled. This prevents overloading the oxidizer, helping maintain maximum destruction efficiency. Operating cost for the Electri-Cat Oxidizer is about 20 cents per hour (based on 10cent/kwh). Pollution control for literally pennies per hour! |